Blog

All-or-Nothing Manufacturing Software Is Killing Your Agility
Stop waiting years for manufacturing software projects to deliver value. See how FlowFuse enables composable industrial applications built around your operation.

How to Build Industrial Apps With FlowFuse AI Expert
FlowFuse Expert now builds applications from a description. Here's what that looks like, what Expert understands about your environment, and how to keep iterating.

OEE Is Misleading Your Factory: Here's How to Fix It
Most factories measure OEE wrong. Manual logs miss small stops, definitions drift, and operators game the score. A practical look at what to do about it.

FlowFuse 2.30: Expert Builds Your Industrial Application
FlowFuse 2.30 lets FlowFuse Expert build industrial applications from a description: OEE dashboards, MES handover screens, UNS topic mappings, and more.

The Rosetta Stone for Factories: Why IIoT Needs a Common Language First
Discover why IIoT data integration fails at scale and how the Unified Namespace, OPC-UA, and MQTT create a common industrial data language that compounds value with every system you add.

Diagnosing Modbus Degradation: From CRC Errors to TCP Timeouts
Modbus doesn't fail loudly. It drifts. This guide covers how to diagnose serial vs. TCP failures, eliminate dead device overhead, and build the metrics layer that tells you something is wrong before your operators do.

Cloud, Edge, or Both? How to Choose Your Deployment Before an Outage Does It For You
Cloud, edge, or hybrid? Learn how to choose the right FlowFuse deployment model for your industrial workflows - before an outage exposes the wrong architecture.

How to Stop Noisy Sensor Data from Flooding Your Industrial System
Learn how to implement a deadband filter in FlowFuse to suppress noisy sensor data from PLCs, temperature probes, and flow meters. Step-by-step guide using the built-in filter node on FlowFuse.

IT vs. OT: Who Actually Owns the Edge?
Most edge deployments do not fail because of technology. They fail because IT and OT never agreed on ownership. This article breaks down where that tension comes from, what it costs, and how to fix it.

How to Connect Industrial Edge Devices to AWS IoT Core
Learn how to connect FlowFuse to AWS IoT Core using MQTT and X.509 certificates. This step-by-step guide covers creating an IoT Thing, generating certificates, configuring policies, and publishing your first message from FlowFuse.

FlowFuse 2.29: FlowFuse Expert Comes to Self-Hosted Enterprise
FlowFuse 2.29 brings FlowFuse Expert to self-hosted enterprise customers, adds Azure DevOps as a supported Git provider, and makes snapshot comparisons clearer with property-level diffs.

The Real Cost of Over-Engineered Industrial Systems
Most industrial systems don't fail because of bad technology. They fail because of too much of it. Here's what over-engineered infrastructure is actually costing your facility, and what a different decision looks like.

Most Modbus Polling Setups Are Wrong: Here's How to Fix Yours
Most Modbus polling problems aren't hardware failures. They're three configuration mistakes made at commissioning and never revisited. Here's how to fix them.

Why OPC UA Is Not Replacing Modbus (Yet)
OPC UA has every technical advantage. Modbus is still winning. Here's why the replacement hasn't happened and what would actually change that.

How to Parse Binary Data from Serial Devices
Learn how to decode binary data from any legacy serial device in Node-RED. This guide walks through frame validation, byte mapping, and bitfield parsing using a real industrial weighing scale example

Rethinking Edge AI's Core Orchestration
How AI-driven edge connectivity is redefining industrial operations, bridging IT and OT, and turning AI pilots into scalable, real-world impact.

5 Places Smart Factories Are Already Using AI
Most manufacturers are still debating AI adoption. These five use cases are already running in production, cutting downtime, scrap, energy costs, and injury rates.

How to Monitor Industrial Network Health Using SNMP
Learn how to monitor industrial network health using SNMP and FlowFuse. Poll OIDs, visualize device telemetry, and detect failures before they impact operations.

Edge vs Cloud AI in Manufacturing: Where Each Actually Belongs
Industrial AI works best when edge and cloud are treated as complementary layers. This article explores how manufacturers use hierarchical architectures to combine real-time inference on the plant floor with large-scale model training in the cloud.